Five Tons Series Conveyor Track
Hangzhou Ocean Industry Co., Ltd. is one of the most experienced manufacturers and suppliers of five tons series conveyor track in China. Welcome to wholesale customized five tons series conveyor track at competitive price from our factory. Good service and quality products are available.
Product Description
This component is specifically employed at the horizontal straight line along which the conveying chain advances smoothly. The standard length provided is 6 meters. This offers a certain degree of flexibility as it can be precisely cut to any specific length in accordance with the actual conditions of the installation site. This allows for a customized fit, ensuring optimal functionality and seamless integration within the overall conveying system.
Technical Specifications
|
Max Load Capacity |
5,000 kg per trolley group |
5,000 kg per trolley group (reinforced) |
|
Material Grade |
Q235B Structural Steel |
Q345B High-Strength Steel |
|
Standard Length |
6,000 mm (custom available) |
6,000 mm (custom available) |
|
Cross-Section |
I-Beam, flange: 76/100/140/180 mm |
I-Beam, flange: 76/100/140/180 mm |
|
Yield Strength |
≥ 235 MPa |
≥ 345 MPa |
|
Tensile Strength |
375 - 500 MPa |
470 - 630 MPa |
|
Surface Treatment |
Shot Blasting + Anti-Rust Primer; Optional: Hot-Dip Galvanized, E-Coating |
Shot Blasting + Anti-Rust Primer; Optional: Hot-Dip Galvanized, E-Coating |
|
Straightness Tolerance |
≤ 1.5 mm / 6,000 mm |
≤ 1.5 mm / 6,000 mm |
|
Connection Method |
Bolted Splice Joints (8.8-grade high-strength bolts) |
Bolted Splice Joints (8.8-grade high-strength bolts) |
|
Certifications |
Material Mill Certificate (EN 10204 3.1) available upon request |
Material Mill Certificate (EN 10204 3.1) available upon request |
Installation & Mounting Guide
Proper track installation is essential for long-term conveyor reliability. Below are the recommended mounting parameters for the 5-Ton Series track under various load configurations.
|
Application |
Recommended Support Spacing | Pulley Pitch | Bolt Torque (M16) |
|
(< 2,000 kg distributed) |
2,500 mm |
600 - 900 mm |
180 - 210 N·m |
|
(2,000 - 3,500 kg distributed) |
2,000 mm |
450 - 600 mm |
200 - 230 N·m |
|
(3,500 - 5,000 kg distributed) |
1,500 mm |
400 - 450 mm |
230 - 260 N·m |
Project Applications - 5-Ton Track in Action
Automotive Assembly Line – Engine and Chassis Conveyance
Location: Central China
System Length: 1,200 m elevated track
Challenge: Transport fully assembled engine units (420 kg each) across 5 workstations, including pre-assembly, matching assembly and final inspection.
Solution: Install Q345B heavy-duty tracks paired with X678 pulleys at 500 mm spacing. Tracks are supported on steel structural columns every 1,800 mm.
Result: Zero track deformation after 3 years of 7×24-hour continuous operation. Annual track inspection confirms straightness tolerance maintained within 1.2 mm.
Performance characteristics
Stability and Rigidity: Straight rails offer high stability and rigidity, providing a firm path for object movement and ensuring smooth, consistent motion. Crucial in precision-demanding applications like industrial machinery and conveyor systems.
Low Friction: Designed with a low friction coefficient, enabling efficient object movement along the rail with minimal resistance. Reduces wear and tear, extending service life and lowering maintenance requirements.
Corrosion Resistance: Many straight rails are made of corrosion-resistant materials like stainless steel or hardened alloys, able to withstand harsh environments and corrosive substances.
Compatibility: Easily integrated with other components and systems, compatible with various guide wheels, rollers, and actuators for flexible mechanical system design and customization.
Application
Guiding and Supporting: Straight rails provide a stable guiding and supporting framework for conveyor belts and other conveying elements. This ensures the smooth and accurate operation of the conveyor system, preventing deviations and ensuring the proper alignment of conveyed items.
Reducing Friction: The low friction characteristic of straight rails minimizes resistance during conveyor operation. This saves energy and guarantees smoother movement. Additionally, it reduces wear and tear on conveyor components, thereby increasing overall efficiency.
Handling Heavy Loads: Straight rails are capable of supporting heavy loads, making them ideal for industrial conveyor lines that transport large volumes of materials. They can withstand the weight and stress of heavy objects, ensuring reliable and durable operation.
How to choose the appropriate conveyor track
Load Requirements:
Determine conveyed item weight and volume. For heavy goods, choose high-load-capacity straight rail. Consider dynamic and impact loads; select stronger rail for frequent starts/stops/impacts.
Precision Requirements:
For high-precision positioning conveyor lines, straightness and parallelism of straight rail are crucial. Choose high-precision rail for accurate item position/direction. Consider fitting precision and ensure proper gap with rollers/sliders.
Environmental Factors:
Consider temperature and corrosiveness. In harsh environments, choose corrosion-resistant/temperature-tolerant rail material. In clean environments like food/pharmaceuticals, select easy-to-clean/disinfect rail material and surface treatment.
FAQ
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