Overhead Chain Conveyor Systems

Overhead Chain Conveyor Systems

The five-ton closed light rail conveyor line in Taiwan is an efficient, precise and highly adaptable material conveying system. It is specially designed for the lifting and conveying of light materials. While meeting certain weight limitations, it provides a reliable and flexible transportation solution and is applicable to a variety of industrial production scenarios.
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Product Introduction

Hangzhou Ocean Industry Co., Ltd. is one of the most experienced manufacturers and suppliers of overhead chain conveyor systems in China. Welcome to wholesale customized overhead chain conveyor systems at competitive price from our factory. Good service and quality products are available.

 

Product Description

 

Overhead chain conveyor systems from Hangzhou Ocean Industry are built for continuous, round-the-clock handling of light and medium parts in painting, assembly, warehousing and metal processing plants. A five-ton class UH-5075 chain runs inside an enclosed rail above the working floor, so parts travel overhead while forklifts and operators keep the floor clear.

Every overhead conveyor system is supplied as a complete package: enclosed-track conveyor chain, drive unit, counterweight or spring take-up unit, straight track, horizontal curves, turntable corners, incline and decline rails, inspection track, track flange plates, and the pendant or carrier that suits your workpiece. Four chain models cover different duty levels - UH-5075-S, UH-5075-HH, UH-5075-HV and UH-5075-HA - with single-point lifting weights of 35 kg to 50 kg and an operating temperature of up to 250 °C.

Where accumulation or buffering is required, we also build power and free overhead conveyors, enclosed rail conveyors, heavy duty hanging conveyors and tow line floor conveyors for the same production lines.

 
 
industry applications
Overhead conveyor carrying wheel rims through automotive painting and coating line

Automotive Painting & Assembly Lines

Engineered for extreme environments. Our high-temperature resistant chains (up to 250°C) ensure smooth operation through curing ovens. The Power & Free system allows for flexible accumulation, buffering, and automatic routing, maximizing floor space utilization by 30%+ while maintaining zero-damage transport for car bodies.

Overhead conveyor chain on red steel gantry carrying suspended metal part

Warehousing & Distribution Logistics

Maximize your vertical space. Our overhead systems create a "second floor" for logistics, transporting goods above head level while keeping floor aisles clear for forklifts and personnel. Integrated with automated sorting nodes, it enables high-speed distribution for e-commerce and retail centers, cutting handling costs by 40%.

Long overhead conveyor line transporting hanging panels through empty factory hall

Home Appliances & Electronics Assembly

Precision meets efficiency. Designed for cleanroom environments, our low-noise, dust-free conveyor systems provide stable transport for sensitive components like TVs, refrigerators, and AC units. Flexible speed control and ergonomic lifting stations streamline the assembly process, boosting production efficiency by 20%.

Overhead conveyor hangers carrying green metal frames through metal processing workshop

metal processing

Precision meets efficiency. Built for heavy-duty metal processing, our robust conveyor systems deliver stable, high-speed transportation for metal sheets, parts and components. Dust-resistant, wear-proof and with adjustable speed control, they ensure smooth material flow, reduce manual handling and significantly improve productivity in stamping, cutting and machining lines.

 

Product composition

 

Chains

Five-ton Standard Model (UH-5075-S)

Chains specifically designed for suspended conveyors, featuring large angle bending capabilities for ease of installation and suitable for general applications.

 

Overhead conveyor chain UH-5075-S with two side wheels and centre guide wheel Technical drawing of overhead conveyor chain UH-5075-S with wheel diameters and spacing

 

Five-ton Heavy-Duty Horizontal Wheel chain (UH-5075-HH)

Standard horizontal wheels are upgraded to load-bearing models to enhance their load capacity and wear resistance, thereby extending their service life. These are suitable for production environments with multiple bends or higher temperatures.

Overhead conveyor chain UH-5075-HH with load bearing horizontal wheels on white background Dimensioned drawing of overhead conveyor chain UH-5075-HH horizontal wheel section

 

Five-ton Heavy-Duty Vertical Wheel chain (UH-5075-HV)

By upgrading the vertical wheels to load-bearing types, the resistance generated when the chain passes through the lifting bend is reduced, enhancing its load capacity and wear resistance. This is suitable for production environments that involve frequent extension and retraction or higher temperatures.

Overhead conveyor chain UH-5075-HV with load bearing vertical wheels for lifting bends Technical drawing of overhead conveyor chain UH-5075-HV side and top views

 

Five-ton Extra Heavy-Duty chain (UH-5075-HA)

By upgrading both the horizontal and vertical wheels to load-bearing types, the chain's load capacity and wearing resistance is optimized to be the best in its class. This makes it suitable for production environments with very complex routing, heavier suspended loads, and higher temperatures.

Extra heavy duty overhead conveyor chain UH-5075-HA with reinforced load bearing wheels Dimensioned drawing of extra heavy duty overhead conveyor chain UH-5075-HA assembly

 

Overhead conveyor chain with fixed lifting plates and hanging bracket for small parts
Five-ton Leather Goods Chain

This type of chain is a special chain manufactured for manufacturers who produce light and small parts. Its structural feature is the installation of fixed lifting plates on the basis of a standard chain. By further equipping it with lifting devices that are compatible with the products, it can complete all required tasks. The spacing of the lifting devices is available in different specifications such as 150mm, 300mm, 450mm, etc.

 

Overhead conveyor chain with single lifting plate fixture for leather goods drying
Five-ton Single-Lifting-Plate chain

This type of chain is specially designed and manufactured for leather goods factories. Its structural feature is that it has special forms of lifting fixtures fixed on the basis of a standard chain. Below these, lifting devices adapted to the products can be added to complete tasks such as conveying, aerial storage, and drying. The spacing of the lifting fixtures comes in different specifications such as 150mm, 300mm, 450mm, etc.

 

Overhead conveyor chain with push rod for small trolley light part conveying
Five-ton Small Trolley chain

This type of chain is a special chain manufactured for manufacturers who produce light and small parts. Its structural feature is the installation of fixed push rods on the basis of a standard chain. By equipping it with small trolleys that are compatible with the products, it can complete all required tasks. The spacing of the push rods is available in different specifications such as 150mm, 300mm, 450mm, etc.

 

Model
Parameter

UH-5075-S

UH-5075-HH

UH-5075-HV

UH-5075-HA

Suspension spacing (mm)

150+(150×N)

150+(150×N)

150+(150×N)

150+(150×N)

Chain self-weight (kg/m)

4.2

4.58

4.83

5.3

Single lifting weight (not more than kg)

35

40

45

50

Allowable tensile force of chain (not more than kN)

30

30

30

30

Breaking tensile force of chain (not more than kN)

55

55

55

55

Operating temperature (°C)

250

250

250

250

 

Note: The above listed are the conventional parameters of our factory's UH-5S, UH-5HH, UH-5HV, and UH-5HA suspension conveyors. If the user has special needs, they can be specially designed, processed and manufactured.

 

Drive Unit

The principle is that the power output by the speed-regulating motor is transmitted to the driving track after being boosted by the reducer. The pawls on the driving track are used to move the conveying chain to make the chain move forward. The transmission is stable, with low noise and high reliability in transmitting power.

Overhead conveyor driving set with speed regulating motor, reducer and sprocket Dimensioned drawing of overhead conveyor drive unit with motor reducer and frame

 

Caterpillar-Type Drive Unit

The principle is that the power output by the speed-regulating motor is transmitted to the driving track after being boosted by the reducer. The pawls on the driving track are used to move the conveying chain to make the chain move forward. The transmission is stable, with low noise and high reliability in transmitting power.

Caterpillar type overhead conveyor drive unit with motor reducer and roller chain Technical drawing of caterpillar type overhead conveyor drive unit with frame dimensions

 

Sprocket-Type Drive Unit

The motor reducer outputs power to the sprocket and chain, which directly acts on the chain and the chain buckle, thereby driving the chain to walk. It has a simple structure, is compact, easy to install and adjust, and is suitable for conveyors with a shorter length.

Sprocket type overhead conveyor drive unit with sprocket wheel and bearing blocks Dimensioned drawing of sprocket type overhead conveyor drive unit sprocket and frame

 

Counterweight Take-Up Unit

The take-up unit keeps the conveyor chain correctly tensioned. It compensates for chain stretch under load and for the expansion and contraction caused by temperature changes, and maintains a moderate tension between the drive unit and the take-up unit. Generally, it is placed behind the drive unit at the place with the smallest tension. After tensioning, there should be no large downhill section with decreased load. Relying on the counterweight disk on this device, the tightness of the chain is automatically adjusted to ensure the normal operation of the drive unit. The tensioning force is relatively stable and has a wide range of applications.

Counterweight take-up unit frame for overhead conveyor chain tensioning on white background Drawing of counterweight overhead conveyor take-up unit with take-up unit dimensions

 

Spring Take-Up Unit

The take-up unit keeps the conveyor chain correctly tensioned, compensating for chain stretch under load and for the expansion and contraction caused by temperature changes, and maintaining a moderate tension between the drive unit and the take-up unit. Generally, it is placed behind the drive unit at the place with the smallest tension. After tensioning, there should be no large load drop slope section. The structure is relatively compact and easy to install. However, since its tension is limited by the spring coefficient, it is generally suitable for occasions with shorter lines and little temperature change.

Spring take-up unit frame for overhead conveyor chain tensioning with suspension rods Drawing of spring type overhead conveyor take-up unit with threaded tension rods

 

Straight track

Used at the horizontal straight line where the conveying chain travels. The standard supply length is 6 meters, and it can be cut to any length according to the installation site conditions.

Orange overhead conveyor straight track rail section with continuous chain slot Technical drawing of overhead conveyor straight track rail with cross section

 

Turntable Corner Track

The disc at the center can rotate 360° around the central axis. It is suitable for occasions with a small turning radius. It can reduce the frictional resistance generated when the chain passes through the elbow, and it is convenient to install and disassemble.

Overhead conveyor turntable unit with disc wheel for small radius track turns Drawing of overhead conveyor turntable track frame with hub and section detail

 

Horizontal curves

Used at the horizontal turning point where the conveying chain travels. The standard diameter ranges from 0.8 to 2 meters at 180°. It can be cut to any degree according to the installation site conditions. Horizontal elbows can also be customized and processed according to customer needs

Orange overhead conveyor horizontal curve track with 180 degree arched bend Technical drawing of overhead conveyor horizontal curve track with 180 degree bend

 

Sleeve Track

The sleeve produced by our company is a compensation device designed to absorb the elongation and shortening of the track when the conveying line passes through an area with large temperature changes. It can be used as a take-up unit and can also be used at the connection of straight tracks in the furnace. The straight track can freely expand and contract within the sleeve, so it will not deform in an environment with thermal expansion and contraction.

Orange overhead conveyor track rail section used as sleeve expansion device Technical drawing of overhead conveyor sleeve track with cross section dimensions

 

Inspection Track

There is an opening that can open the track. Through this opening, the conveying chain can be disassembled, inspected and maintained. Each conveyor line's driving device should be equipped with an inspection track. It is generally located between the outlet of the drive unit and the take-up unit, at a place convenient for inspection and maintenance.

Openable overhead conveyor inspection track with flanged ends on white background Dimensioned drawing of overhead conveyor inspection track with mounting flange

 

 

Incline and Decline Track

Used at the ascending and descending points where the conveying chain travels. It can be cut to any angle according to the installation site conditions, but the angle should not be greater than 45°. However, the influence of the distance between two adjacent pendants in ascending and descending should be considered.

Curved overhead conveyor incline and decline rail segments for ascending and descending chain travel Drawing of overhead conveyor incline and decline incline and decline rails with profile dimensions

 

Track Flange Plate

It is used for interconnecting two tracks to facilitate construction and maintenance. Use M10×20 bolts.

Metal flange plate with central opening for connecting overhead conveyor track sections Dimensioned drawing of overhead conveyor track flange plate with bolt hole layout

 

Y-shaped pendant

It is directly connected to the chain and has the characteristics of convenient and quick installation. Its lower end is often connected to a cross pendant or a cross disc pendant.

Y-shaped overhead conveyor pendant with riveted steel strap links hanging downward Technical drawing of Y-shaped overhead conveyor pendant with link dimensions

 

Single point pendant

It is directly connected to the chain and has the characteristics of convenient and quick installation. Its lower end is often connected to a cross pendant or a cross disc pendant.

Single point overhead conveyor pendant with two riveted hook plates and eye holes Dimensioned drawing of single point overhead conveyor pendant hook and hole sizes

 

U-shaped pendant

Suitable for a lower working environment and requires manual assistance for rotation. It can be positioned once every 90° of rotation.

U-shaped overhead conveyor pendant with hooked straps and threaded adjusting rod Drawing of U-shaped overhead conveyor pendant hanger with adjusting screw dimensions

 

Cross pendant

It needs to be used in combination with the Y-shaped pendant. When the chain is running, the cross support leg hits the pendant diverter installed at a specific position, which can make the suspended work rotate by 90°.

Cross overhead conveyor pendant with four radiating blades and hooked suspension plate Dimensioned drawing of cross overhead conveyor pendant with lug and cradle parts

 

Cross disc pendant

The structure of the cross disc pendant is basically the same as that of the cross pendant, but an additional disc is added above the hook to catch the possible oil dripping in the track and prevent the workpiece from being contaminated.

Cross disc overhead conveyor pendant with round disc tray and hooked lower lug Drawing of cross disc overhead conveyor pendant showing disc and rod sizes

 

Gear disc pendant

When the chain is running, the gear is used in conjunction with the rack fixed at a specific position, which can make the suspended workpiece rotate continuously.

Gear disc overhead conveyor pendant with toothed wheel above round disc tray Dimensioned drawing of gear disc overhead conveyor pendant with disc diameter

 

Plating pendant

This pendant is specially designed for electroplating factories and is suitable for electroplating pendants.

Plating overhead conveyor pendant with clevis U-bolt hanger for electroplating lines Dimensioned drawing of plating overhead conveyor pendant clevis hanger and bolt

 

C-shaped pendant

This pendant is specially designed for paint baking factories with higher requirements. An oil receiving groove can be installed in the middle to prevent dust from falling on the workpiece. The size can be customized according to customer requirements.

C-shaped overhead conveyor pendant with slotted steel body and small roller Dimensioned drawing of C-shaped overhead conveyor pendant body with roller bore

 

Bearing gear pendant

When the chain is running, the gear is used in conjunction with the rack fixed at a specific position, which can make the suspended workpiece rotate continuously. It is suitable for connection with a single-pendant chain.

Bearing gear overhead conveyor pendant with toothed wheel and wire bail hanger Drawing of bearing gear overhead conveyor pendant with bracket and loop dimensions

 

Bearing pendant

It can rotate freely and is suitable for smaller work. It can be directly connected to the chain.

It can rotate freely and is suitable for connection with single-pendant chains.

Bearing overhead conveyor pendant with swivel disc and U-shaped wire loop Dimensioned drawing of bearing overhead conveyor pendant with collar and loop height Drawing of bearing overhead conveyor pendant with top hook and tapered wire loop

 

FAQ

Q: 1: Are you trading company or manufacturer ?

A: We are factory.

Q: 2: How long is your delivery time and shipment?

A: 1.Sample Lead-times: generally 15 workdays.
2.Production Lead-times: 30-60 workdays after getting your deposit.

Q: 3. What is your terms of payment?

A:  T/T 30% as deposit, and 70% before delivery.
We'll show you the photos of the products and packages before you pay the balance.

Q: 4: What is your advantages?

A: 1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.

Q: 5. If you can't find the product on our website,what do you next?

A: Please send us inquiry with product pictures and drawings by email or other ways and we'll check.

 

Overhead conveyor exhibition booth photos from trade shows with displayed metal parts

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