Automatic Oiler Systems
Hangzhou Ocean Industry Co., Ltd. is one of the most experienced manufacturers and suppliers of automatic oiler systems in China. Welcome to wholesale customized automatic oiler systems at competitive price from our factory. Good service and quality products are available.
Product Description
Ocean Industry's stand-alone automatic lubrication system is a fully automated solution designed for medium to large conveyor lines. It effectively replaces manual operations by delivering precise, continuous lubrication to chains, guide rails, and open bearings-helping you extend equipment life, boost operational efficiency, and reduce overall maintenance costs.
The system consists of a main unit and adjustable oil spray nozzles, connected by transparent oil hoses. This modular design allows flexible placement of the main unit and easy adaptation to various chain styles. The transparent hoses also enable quick visual inspection of oil flow and levels, ensuring reliable performance and simplified maintenance.
Product Specification
|
Structure Parameter |
Specific Value Range |
|
Injection pressure |
For small automatic oil sprayers: 0.3 - 0.8 MPa; for medium-sized automatic oil sprayers: 0.6 - 1.2 MPa; for large industrial automatic oil sprayers: 1.0 - 2.0 MPa and above. |
|
Nozzle diameter |
0.3 - 2.5 millimeters (for fine spraying operations: 0.3 - 1 millimeter; for ordinary spraying: 1 - 1.5 millimeters; for scenarios requiring a large amount of oil spraying: 1.5 - 2.5 millimeters). |
|
Movement speed of spray gun |
Generally 50 - 500 millimeters/second (The specific speed depends on factors such as spraying precision requirements, workpiece shape and size.). |
|
Rotation speed of rotary table (if any) |
10 - 300 revolutions per minute (For example, for spraying small workpieces, the rotation speed of the rotary table may be higher; for spraying large and complex-shaped workpieces, the rotation speed will be relatively lower.). |
|
Conveyor speed (for oil sprayers with conveyor devices) |
0.5 - 5 meters/minute (The conveyor speed needs to match the oil spraying speed and drying time to ensure spraying quality.). |
|
Oil pump flow rate |
Depending on the size of the equipment and oil spraying requirements, the oil pump flow rate of small equipment may be 5 - 20 liters/minute, and that of large equipment can reach 50 - 200 liters/minute or more. |
Product Advantages
Precise Lubrication
Reduced Waste: Equipped with multiple nozzle sizes from 0.3–2.5mm, supporting fine to high-flow spraying modes, ensuring precise lubrication coverage of friction points, avoiding over- or under-lubrication, and saving consumables by over 30%.
01
Efficient Matching to Production Line Rhythms
Conveyor belt speeds from 0.5–5 m/min and spray gun movement speeds up to 500 mm/s easily adapt to various production rhythms, achieving "production and lubrication without interruption.
02
Strong and Stable Performance Capable of Withstanding Harsh Environments
System oil injection pressure up to 2.0 MPa, with a high-flow oil pump supporting 200 liters/minute oil supply, ensuring stable lubrication under heavy loads and high-speed scenarios.
03
Flexible Customization Applicable to Multiple Industries
Turntable speed, spraying path, conveyor speed, and other parameters are adjustable, supporting non-standard customization. Widely used in automotive manufacturing, food and beverage, warehousing and logistics, packaging, and other industries.
04
Application
Automobile manufacturing
food and beverage
warehousing and logistics
packaging industry
How does it work
It is usually equipped with a reservoir to hold the oil. A pumping system draws the oil from the reservoir and pressurizes it. The pressurized oil is then directed through a nozzle or a series of nozzles.
Advanced control systems determine the spraying pattern, duration, and intensity. Sensors may be used to detect the presence of the object to be sprayed or to monitor various parameters for optimal spraying.
The nozzles are designed to atomize the oil into fine droplets, ensuring even coverage on the target surface. The spraying process can be programmed to start and stop automatically based on specific triggers or time intervals.
This automated operation provides consistent and efficient oil spraying, reducing human error and increasing productivity.
Structural parameter
Reservoir Capacity:Determines oil storage and refill frequency. Larger capacity supports longer operation.
Pumping System:Type and power affect pressure and flow rate. More powerful pumps improve atomization and coverage.
Nozzle Design:Shape, size, and number impact spraying pattern and quality. Different designs yield various spray angles, droplet sizes, and flow rates.
Control System:Includes programmable settings, sensors, and user interfaces for precise control.
Frame and Housing:Need to be sturdy and durable for continuous operation. Designed for easy installation and maintenance.
FAQ
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